EPS@ISEP | The European Project Semester (EPS) at ISEP

Table of Contents

Report

Metallic & Fabric Dome

Authors:

  • Arne Speckstadt
  • Klaudia Skonieczna
  • Gergely Rajnai
  • Jairo Pérez Daza
  • Bogdan Marius Barb

Acknowledgement

First of all, we would like to thank ISEP for giving us an opportunity of being a part of European Project Semester, broaden our horizons, getting knowledge on different fields of study with people from all over the world.

What is more we would like to thank all of our supervisors - Abel Duarte, Fernando Ferreira, Benedita Malheiro, Cristina Ribeiro, Manuel Silva, Paulo Ferreira, Pedro Guedes for helping us solve problems and doubts but also for showing patience during the process of developing our project.

Last but not least, we want to give credit to our teachers, who tried to pass the knowledge without which we wouldn't be able to finish the project, but also for their advices regarding our Erasmus journey.

Glossary

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Abbreviation Description
EPS European Project Semester
ISEPInstituto Superior de Engenharia do Porto
USB Universal Serial Bus
WBSWork Breakdown Structure
RACIResponsible, Accountable, Consulted, Informed
PESTLEPolitical, Economical, Social, Technological, Legal, Environmental
SWOTStrengths, Weaknesses, Opportunities, Threats
SMARTSpecific, Measurable, Achievable, Realistic, Timed
φGolden ratio
slength of the edges of an icosahedron
rradius
euro
EUEuropean Union
ECEuropean Commission
UVoltage
VVolt
ICurrent
mAmilliampere
PPower
WWatt
°CDegree Celsius
PcsPieces

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1. Introduction

1.1 Presentation

Our team consists of 5 students from different countries and with different scientific background who came to Portugal - to spend one semester at Instituto Superior de Engenharia do Porto at European Project Semester. We are: Arne Speckstadt from Belgium, studying Construction; Klaudia Skonieczna from Poland, studying Information Systems in Logistics; Gergely Rajnai from Hungary, studying Electrical Engineering; Jairo Pérez Daza from Spain, studying Mechanical Engineering and Barb Bogdan Marius from Romania, studying Mechatronics.

1.2 Motivation

Why to go on Erasmus?

We all wanted something more from our studies. We also wanted to get to know other people and cultures.

And why Metallic & Fabric Dome?

After receiving the list of possible topics we wanted to choose the one that could combine our different scientific background and also the one that we would be interested in using. That is why our first choice was Metallic&Fabric Dome. As we live in a consumer society and we are part of it, we found making a leisure time place-such as a winter garden, the most appealing to us.

1.3 Problem

Our task is to design and build a Metallic & Fabric Dome, that must be a V3 or V4 geo-dome with a diameter of 6.8 metres, which will be used as a winter garden. Our main obstacle is the implementation of automatic windows and doors, as our budget for building the scale model is very limited, so finding both - materials for the dome and electrical components is a hard task. What is more using the shape of triangle or hexagon for windows and door is not usually common, so implementing that kind of solution requires much more work and is definitely more challenging then in case of regular shape like rectangle. Last but not least, the dome should be resistant while in the same time it should be portable and easy to build for the client, so combining this two establishments can be problematic.

1.4 Objectives

The goal is to design and build a Metallic & Fabric Dome that will be used as a winter garden. Our dome should be durable, in the same time portable, so it could be moved easily, while staying as sustainable as possible. Our product will be used as leisure time place so the design should be appealing to a potential client. What is also an important aspect of the dome is monitoring the temperature and humidity inside, so the sensors should transmit information about it and if there is the need the windows will open or close.

1.5 Requirements

Our main requirements are:

  • Reuse provided materials
  • Use low cost hardware solutions
  • Use opensource software
  • Adopt the International System of Units

What is more we have to think about other requirements from the perspective of an author but also a client, like:

  • Low cost materials
  • Sustainability of our product
  • Design
  • Functionality (monitoring a humidity and temperature inside the dome)

1.6 Functional Tests

The temperature uniformity inside the dome provides us a real measure. That’s why our main functional test will be to include temperature and humidity sensors. They will be able to catch the information. Depending on the temperature, Arduino must be able to manage and to order to the servo-motor, which it is an actuator. Once sensors catch the information also the heating and ventilation systems must act.

1.7 Project Planning

Once we have defined the tasks, we have allocated them according our fields of study and own knowledge. This is shown in the following table.

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Task Description
Teamroles All
Task identification and allocation All
Ganttchart Arne
List of materials Klaudia, Arne
Fabric Klaudia, Arne
Metallic structure Bogdan
Life cycle Jairo
Sustainability Jairo, Gergely
Tools Klaudia, Arne
Nodes, connections, etc Arne
Windows Bogdan, Jairo, Gergely
Automatic doors Bogdan, Jairo, Gergely
Software Gergely
Standards All
V3 or V4 dome Arne
Logo, brand, etc Klaudia
Sketches Arne
3D design Arne
Assembling All
Implementation of the automatic door All
Implementation of the windows All
Marketing plan Klaudia, Arne
SWOT analysis Klaudia, Arne
Ethical and deontological concerns Bogdan
Assembling and constructioning All
Windows tests Bogdan, Jairo, Gergely
Doors tests Bogdan, Jairo, Gergely
Safety All
WIKI All
Report All
Presentation All
Video All

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1.8 Report Structure

This report is structured in the following chapters. Each chapter contains the information of the tasks before mentioned.

  • Introduction. It includes relevant information about our team and a brief summary about our project and what we want to get.
  • State of the Art. We will know the level of development achieved until now, from building dome till some kinds of connections or some mechanisms to open doors and windows.
  • Project Management. To have success in our project we need to focus on scope, time, quality, cost and people.
  • Marketing plan. This chapter will define a solid strategy of marketing. The main objective is to be different of the others competitors.
  • Eco-efficiency Measures for Sustainability. Having present the concept of eco-efficiency, we will analyse each one of the three pillars of Sustainability: environmental, social and economical. Also we are going to study the Life Cycle Analysis (LCA).
  • Ethical and deontological concerns. This chapter talks about which will be our homework, obligations and ethics that we must take on to make our project.
  • Project development. It includes a report about all used components. Moreover we are goin to detail every test and every progress realized.
  • Conclusion. Once we finish our tasks, we’ll be able to check if our project has been made successfully.

2. State of the Art

2.1 Introduction

In this chapter we are going to dig deeper in different concepts of building a metallic/fabric dome, which can be used for a winter garden or green house. First of all, we are going to start with a general introduction of designing and constructing a dome. After this, we will talk about some other different topics that are important in order to build a fabric/metallic dome. At the end of this chapter, we will make a conclusion about what the best solution is for our dome concerning heating, ventilation, automatic operation of the doors and windows , etc.

2.2 General concepts of building a dome

A dome is an architectural element consisting a hemisphere (half of a sphere) or the upper half of an ellipsoid. Mostly architects choose to construct a dome which isn’t fully spherical, because it is easier to obtain a more or less spherical dome than to construct a fully spherical dome. The base of a dome can be a circle, ellipse, square or polygon, etc. If you look at the history, a dome was primarily used as a roof for a building. Currently, a dome is increasingly used as a complete structure. In this project we will only focus on the domes which are used as a complete structure. There are different possibilities to construct a dome - see Figure 1. Depending on the usage of the dome, there can be made a decision about the fact what the best option is in order to obtain a structure.

Different applications for a dome are:

  • Controlled atmosphere: Green house, Winter garden.
  • Shelter
  • Storage
  • Housing or an extention of a home.
  • (Pop up)-events
  • Art

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Figure 1: Different applications for a dome [1]

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The application is also very decisive for the choice of the materials that are to be used. If the dome must be movable, then there should be used materials with a light weight. Dependable on the application for the dome, the material that will be used to cover the dome should also be able stop the effects of wind wind, rain, sun, etc. There are also a lot of other things that should be taking into account when choosing the materials, for instance resistance, elasticity, strength, corrosion, etc.

A big question while designing a dome is how to acquire the spherical structure. There are a lot of well-known ideas in order to get this structure. The most common used technique is to acquire the structure with icosahedrons. A icosahedron is a polyhedron with 20 faces. All lengths and surfaces are equal. This makes the implementation very easy, because all the elements have the same shape. Another possibility for constructing the spherical structure is to use squares and rectangles. The problem here is that all rectangle or square have another shape. This makes it more expensive and difficult to build.

2.3 Problems regarding a metallic/fabric dome

As mentioned in the introduction, our task is to develop a metallic/fabric dome that consists of modular pieces. There will also be an automatic door and -windows implemented in the dome. there are some things that should be taken into account while designing the dome. Below you can find some summed up facts which are important during the design phase of constructing the dome:

  • Fabric: The fabric should probably be made in one piece. This essential in order to don’t let water infiltrate in the structure. We can also opt to implement the fabric in the modular pieces. But this makes the construction more expensive, more difficult and less resistant against water infiltration.
  • Modular pieces: The modular pieces must be made a very good accuracy. If this isn't done, problems can be caused because the assembly could fail.
  • Connection nodes: For a metallic dome the most common used connection is just a simple plate with only one hole for each bar. This makes it possible to change the angle between the bars very easily. A big disadvantage is that the node acts like a hinge. Thus it can’t support bending. But normally this doesn't cause a lot of problems.
  • Doors and windows: The doors and windows should be operated very easily. Furthermore, the windows should be implemented in the fabric. This means that the weight of the windows should be very light.

2.4 Advantages and disadvantages of a dome

A dome has a lot of advantages and disadvantages, mostly due to the shape of the construction:

  • Energy efficiency: Thanks to the shape of the dome the ventilation and heating system can work more efficient and with less losses. Geodesic domes are able to save up to 50 % on energy costs compared with a structure with the same volume. This will be discussed more elaborately in the chapter ‘Components of a geodesic dome: Heating and -Ventilation”. It is also a good structure to effectively implement alternative energy [2].
  • Strong and rough structure: Another advantage is that a dome is a strong and rough structure. Domes are mostly made of triangular pieces, which can spread out the weight of the home and the applied forces more evenly than traditional pieces. Applied forces can be easily distributed over the structure. Domes also have a really high strength-to-weight ratio. This means that a strong structure can be obtained with a small amount of materials. According to an article in Tech Directions in 2007, building a dome can lead to 40 % of savings in materials.
  • The aerodynamic shape and the low gravity point of a geodesic dome makes that the structure is extreme capable in resisting strong winds, tornadoes, hurricanes and earthquakes [3].
  • Assembly: The time to assemblage a dome is very few compared with other structures with the same size. Since it is a low-weight structure, it is also possible to move the dome easily by a truck or even a helicopter
  • Light and sound characteristics: due to the spherical shape of the dome, it distributes sound and light evenly over the whole volume. Outside sound can also be reduced in the dome for approximately 30 %.

Apart from the advantages, there are a few disadvantages that we must take into account [4]:

  • Unusable space: Normal homes or buildings have rectangular shapes. Since that most of the furniture, garden boxes, etc. are rectangular as well, it is difficult arrange it in a spherical structure without having unusable space
  • Fitting doors and windows: There are a lot of different ways to fit a window or a door in a traditional structure. Since a dome is made out of triangles and not out of rectangles, it is more difficult to find or construct a system for the door or window.
  • Waste of materials: In order to cut out the cover for the dome, there will be a percentage between 10- and 20 per cent of fabric that will be wasted. [5]

2.5 Mathematics for constructing a geodesic dome

There are a lot of different ways to construct a dome. In this case, we are making a geodesic dome that is derived from an icosahedron. This is a shape that has 20 equal faces, 30 equal edges and 12 vertices. An icosahedron can easily be drawn in a 3D CAD software, by using three equal rectangles that have the same center. The planes of the three rectangles should be perpendicular to each other. Also, the ratio between the length and the width of the rectangle should be the golden ratio φ. Equation 1 shows you the exact value of the golden ratio.

<WRAP centeralign> \begin{equation} φ\ =\frac{1+\sqrt{5}}{2} \label{eq:goldenratio} \end{equation} </WRAP>

If you draw the three rectangles with the different boundary conditions that were described in the previous paragraph, you will obtain a shape as shown in Figure 2. This shape has 12 different vertices from the three rectangles. If we connect all those different vertices with their five other vertices, we will obtain an icosahedron.

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Figure 2: Icosahedron with three rectangles

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The vertices of the icosahedron have the attribute that they can be connected on the same sphere, where the diameter of the circle is the distance between two opposite vertices. The radius of the sphere can be calculated with the equation 2 where s is the length of the edges.

<WRAP centeralign> \begin{equation} r=\frac{\sqrt{10+2*\sqrt{5}}}{4}*s \label{eq:radiusdome} \end{equation} </WRAP>

Due to the fact that the vertices can be connected on the same sphere, it is a good starting point for making a dome. To make a more spherical structure of an icosahedron, we need to divide the different faces into smaller triangles. If the new edges of the smaller triangles are projected on the sphere, it will obtain a better spherical structure. Depending the amount of the divisions, the structure will be more and more spherical. If we talk about domes, we often refer to frequencies as the amount of the divisions that are made on one edge of an icosahedron. Our dome will have a frequency of 4 V. [6] This means that all the edges of the dome will be divided in 4 pieces. Figure 3 shows you the three different steps to make a better spherical structure.

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Figure 3: Three steps of making a better spherical structure

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2.6 Components of a geodesic dome

2.6.0.1 Introduction

In this chapter we will describe different components of a geodesic dome and the different possibilities/methods to implement the components into the dome. The components are either important for obtaining a good structure of the dome, e.g., the connections, materials, etc. Other components are important for maintaining a good and liveable climate in the dome, e.g., ventilation, heating. The different possibilities that are described in this chapter isn't a summary of all the different possibilities that can be used. We only tried to make an overview of the different components that can be used in a geodesic dome and particularly a metallic/fabric dome that can be used for a low-cost greenhouse.

2.6.0.2 Heating

There are a lot of different heating systems. Each heating system has their advantages and disadvantages. This causes that not every heating system can be used for every application. For this application we must think about different aspects when we want to choose a heating system. First of all, the heating system must be mobile. Our dome will be easily assembled. If we want to move the dome to another place, the heating system has to be moved very easily as well. Second of all, we must think about economics. the heating has to be a low-cost system. A greenhouse dome isn't a place where you'll be living. This means that there is no need for intensive heating. Furthermore, we must also consider the influence on the environment when we want to choose a heating system.

The spherical structure of the dome brings a lot of advantages concerning heating. As shown in Figure 4 , the dome always has maximum solar gain throughout the seasons. At every time of the day when the sun shines, it can transmit the sunlight at a perfect angle on the dome. This is very interesting during the winter when the sunlight has a big deal in the heating process of a dome. During the summer it can cause overheating. This problem can be solved with a good ventilation system [7].

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Figure 4: Advantages geodesic dome regarding heating [8]

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Another advantage for a dome is that it has a very good air flow. The warmth or cold will be spread evenly across the whole volume. As a result, there will be a uniform temperature inside the dome. The amount of temperature that will transmit in or out of a closed constructed is strongly influenced by the size of the outer surface of the construction. Since a sphere, and thus a dome, is the best shape to have the less surface area per unit of internal volume, it is the best way to reduce the temperature loss or gain. A good example can be found in Greenland and North Canada. Eskimo’s make a spherical constructing because that is the most effective way to shelter for the cold. Also new designs for research bases in polar climates are mostly based on a spherical structure. Due to the different advantages that were pointed out in this chapter concerning the heating of a dome, there won’t be needing an extensive heating system or even no heating system at all. If the consumer chooses to implement a heating system, there are different systems that can be considered to use:

  • Wood or pellet stoves: This is an easy and sustainable way to heat a volume. Burning logs will give warmth to the dome. The smoke can be easily removed from the dome by using a chimney. The material that will be used for the chimney should be fire resistant. Another advantage for this system is that the cost price for constructing this heating system isn't high.
  • Thermal energy storage: Thermal energy storage isn't an active heating system. This means that it doesn't need energy to heat a volume. It is a system that can store thermal energy so it can be used when the temperature is low. The thermal energy will be stored in a mass. During the summer the thermal mass can heat up so that the thermal energy can be used during the winter. A good material for the thermal mass is water, because it is one of the easiest material to be installed into the dome, it is easily accessible and it can store a lot of thermal energy.
  • Solar energy: Another way to generate heat is to use solar energy. For heating, solar energy can be used in 2 different methods. The first method uses solar panels to generate electricity. This electricity can be used to heat up water and to actuate a pump which will distribute the heat in the dome. Another way to use solar energy for heating is with a solar water heating system which uses the radiation of the sun to heat water. This water can be stored in a tank. If the tank is placed just above the solar radiating panels, it will create a natural convection that exchanges heat. Thus, it can be possible to use this system without a pump.

2.6.0.3 Ventilation

A greenhouse and winter garden should contain a ventilation system in order to control the temperature in the dome and to ensure that there will be a good climate in the dome. Due to the spherical shape of a geodesic dome, it is very easy to have a great air flow. The air and temperature will be spread evenly over the whole volume. Figure 5 shows you the main air flow in a dome structure [9].

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Figure 5: The main ventilation concept for a geodesic dome [10]

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Hot air will rise up to the top of the dome. A very simple solution to implement a ventilation system will be to install vents on the top of the dome, e.g., a window. The hot air will be able to escape on the top. Thereby, the air pressure inside the dome will be lower than outside. If we want to let the cold air go inside of the dome, it should also contain vents on the bottom of the structure. This causes a chimney effect which makes that the dome can be ventilated really quickly. If this solution is implemented in the dome, there should also be a (automatic) system which can open and close the vents when it is needed. This system has a low energy consumption if we compare it with other possible ventilation systems.

Another solution to ventilate a dome is to use cooling fans. The problem with this solution is that you need a lot of energy in order to power the cooling fans. It is possible to power the cooling fans with solar panels.[11] Since this dome will only use a 12 V battery, it’s almost impossible to use it in this case.

2.6.0.4 Connections

One of the tasks in this project is to find a simple, robust and innovative way to connect the different struts with each other. Currently, there is a variety of connections. If we look at the connections that have already been used on a geodesic dome, we can distinguish two different approaches. One approach is to use well known/standard connections, e.g., a simple plate with one bolt for each bar. These connections are simple and easy. It is also easier to find providers for the connections. We can also approach this problem in a more innovative way. The structure of the connections is more complex than standard connection, resulting in a higher cost. Nonetheless, it can bring a lot of advantages regarding assembling, a better resistance for bending and buckling, etc.

In table 1 you can find different standard and some innovative connections that are already in use or have been patented. In this table you can also find some advantages and disadvantages for each type of connection.

Table 1: different connections
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Connection Advantages Disadvantages
Easy connection, Angle between bars can be easily changed,We only need one bolt for each connection: Less materials, Price Very good accuracy needed, Different heights on the connection for each strut, Longer struts, Bad resistance to bending, End of the nodes need to be deformed: lower durability
Higher grade of freedom, Better resistance for bending, No deformation of the struts: Better durability, Easy connection (de)Assembling will be messy, Different types of connections will be needed for the dome, High accuracy is needed
Easy connection, Connection only consists of similar 1 piece and bolts, Cost price, Angle between struts can be easily adapted, No deformation of the struts: Better durability, Fast assemblage The holes in the struts need to be designed with a lot of precision
Innovative structure, Fast (de)assemblage, No deformation of the struts Complex structure, Price, Lots of different pieces, Better for rectangular struts
Pieces to connect struts with the connection plate are able to rotate vertically, No deformation of the struts, better durability Lots of different pieces

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2.6.0.5 Automatic windows and doors

In order to control temperature and humidity inside dome, we are going to find an innovative system that was be able to open or close windows and doors any time. For instance, if climate gets hot, the system responds by opening doors or windows. Instead if climate gets cold, the system responds by closing doors or windows.

This system should not be too expensive, neither should consume too much energy and, of course, it needs to be easy to install and to maintain. However there are not too much systems like that on market, so its price, obviously, increases. Also it has a sophisticated technology, therefore also its price increased.

We were searching innovative systems to accomplish this automatic task but as we said, market is limited and the prices are so high. Everything that we found was too expensive and it double our initial budget. Also we didn't find a lot of automatic systems applied directly on domes. Therefore, it can give us some advantage above our competitors.

In table 2, you can find some kind of devices with its advantages and its disadvantages, respectively. Some of these devices can be implemented on windows and doors as well.

Table 2: different automatic mechanisms
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Mechanism Advantages Disadvantages
Palram Greenhouse Automatic Vent Arm Cheaper, easy to assembly, it doesn't need batteries, automatic responds to weather changes. It doesn't require a high maintenance. It cannot be implemented on doors. Some of features (as how much weight that it can lift) are not known. It needs a replace if breaks and it isn't sold by Portuguese providers.
Sumnacon® Solar Heat Sensitive Automatic Greenhouse Vent Opener Auto Vent Kit for all Palram Greenhouses Use solar energy so it’s environmental friendly. Depending temperature, it’s able to open and close window. Much more cheap than the others devices. It is known the maximum opener weight (7 kg). If the window's weight is above than 7 kg, we should use two window openers. It isn't sold by Portuguese providers. It needs a replace if breaks. Cannot be implemented on doors.
Quasar – Alupasto Company Alupasto can provide us more powerful devices if we need them. Portuguese provider. It is known all features device. High price. Also cannot implement on doors. It requires more energy to work.
Automatic Vent Opener in the Geodesic Dome Greenhouse It’s implemented directly in a geodesic dome greenhouse. More complex and expensive. It’s uncertain if it works

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2.7 Materials

Concerning the materials there are different options that can be considered. In table 3 you can find the three main materials which can be used for the construction of a metallic geodesic dome. You can also find the main properties of the materials and the price in this table. Since there are a lot of different alloys for each material, we used the alloys that are the most common for each material. <WRAP centeralign>

Table 3: Materials
Material Elastic modulus (MPa) Tensile strength (MPa) Yield strength (MPa) Density (kg/m³) Price (€/kg) Advantages
Aluminium 6061 [12] 69 65-110 110-152 2700 1,75 Low-weight, corrosion resistant, recyclable
Steel s235 [13] 210 235 360-510 7850 1,31 Easy to mold, heavy, corrosion has a big influence
Stainless steel 420 [14] 200 345 655 7800 1,19 Corrosion resistant, heavy

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If we look closely to this table, we can conclude that stainless steel has the best mechanical properties (Elastic modulus, Yield strength and tensile strength). It has also a good resistance against corrosion. In comparison with aluminum, the price per kilogram is also cheaper. Nevertheless, stainless steel is a very big disadvantage that it is very heavy. On the other hand, aluminum is a very light material which has a good resistance against corrosion. The price for aluminum is higher, but since it has small density in comparison with steel and stainless steel, you can obtain a bigger volume of aluminum for the same price in comparison with the other materials. The mechanical properties of aluminum are smaller than those of steel and stainless steel, but they are not that small that it can’t be used as a material for our dome. Furthermore, there is steel. This material has a big advantage that it has a bad resistance against corrosion.

Apart from the materials that we need for making the metallic structure, we also need fabric to cover our dome. For the fabric, we can also distinguish different materials. In table 4 we made a list with different materials for the cover of our dome and their properties.

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Table 4: Material for the fabric
Material Properties R-Factor (K*m<²/W)
Clear marine vinyl[15] Flame resistant, Waterproof, Highly resistant to mildew, durable 0,61
Polyethylene plastic[16] Inexpensive, not very durable 0,83
Solexx twin-wall polyethylene cover 3,5mm [17]Strong, accelerates plant grow, good insulation, good durability 2,10

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2.8 Examples of previous designs

Two main things need to be considered while making a dome. First of all, the cost price should be as low as possible. The second thing that need to be considered is the benefits of the product. Those two aspects are bound to each other. In order to have a lot of benefits, a higher cost price will often result in more benefits and vice versa. In this chapter, two examples are given from previous designs. The dome ‘Garden Igloo 360’ is a low-cost dome from the company ‘Garden Igloo’. The second example is a dome from the company ‘pacific domes’ and has more benefits, resulting in a bigger cost. [18]

2.8.1 Example 1: Pacific domes

This geodesic dome uses Metallic struts to provide the structure. The struts are connected with one simple bold for each connection, which makes it easy to assemble this product. The time to assemble this dome is also fast in comparison with other type of nodes, since you need only one bold for each node. The structure of the dome is derived from an icosahedron. There are two doors implemented in this dome. which occupies a full hexagon. The doors can’t be opened automatically. Instead they have to be opened manually by using a zipper. These doors can also be used to connect two domes with each other[19].

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Figure 6: Greenhouse from the company 'Pacific Domes'[20]

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Figure 1: Green house of the company 'pacific domes'[8] There is also a system for the ventilation implemented in this dome. A piece of the fabric on the base of the dome can be rolled up if necessary. This allows that a great air flow can be infiltrated into this dome. In addition, the roof can be opened, resulting in a chimney effect and in an even better air flow. Another interesting element of the ventilation system is the solar air vent. This is a fan powered by solar energy which can be utilized in a fabric dome. Since it uses solar energy, it can be considered as more or less environmental friendly. A disadvantage of this system is that, without any battery, the vent will only work when there is a sufficient amount of sunlight.

2.8.2 Example 2: Garden Igloo 360

Another example of a geodesic dome is the “Garden Igloo 360” from the company Garden Igloo. This is a low-cost geodesic dome with a diameter of 3,6 meters. It is obvious that this company has designed this dome, so it would result in a lot of advantages regarding the cost price, fast assemblage and sustainability. This dome uses PVC as material for the struts. According to Garden Igloo itself, the time to assemble the dome only takes two hours if it is executed by two persons. Also, this dome uses connectors without screws. This also means that this dome can be built without needing any tools. This dome uses 100% recyclable materials. Except for the screws, everything in this dome is made out of PVC. This includes also the cover of the dome.[21].

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Figure 7: Garden Igloo 360 [22]

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This dome uses nine different struts and there are also six different connectors. Knowing that you can build a geodesic dome which has almost the same structure as this product with only 3 different pieces, we can conclude that there are too much different struts and connections in this design. The dome can also be transformed to a ‘summer canopy’. There will be even three extra different connections needed. There are two air vents implemented in the cover of the dome. They can be easily opened by using a zipper. Opening the air vents will provide ventilation for the whole space.

2.8.3 General findings of other examples

Besides the two examples that are described more elaborately, there are different other examples available. In general, there are some conclusions that can be drawn from our findings. First of all, the most common technique to connect the struts that is used for domes with a comparable diameter as our dome, is to use only one bolt that connects all the different struts on one node. Second of all, the most common used material for the struts is aluminum. This material has a low-weight and has a good resistance against corrosion, which makes it an ideal material that can be used in outside areas. At last, almost every structure of a spherical dome that has come across during this research is derived from the structure of an icosahedron.

If we look closely to this table, we can conclude that stainless steel has the best mechanical properties (Elastic modulus, Yield strength and tensile strength). It has also a good resistance against corrosion. In comparison with aluminum, the price per kilogram is also cheaper. Nevertheless, stainless steel is a very big disadvantage that it is very heavy. On the other hand, aluminum is a very light material which has a good resistance against corrosion. The price for aluminum is higher, but since it has small density in comparison with steel and stainless steel, you can obtain a bigger volume of aluminum for the same price in comparison with the other materials. The mechanical properties of aluminum are smaller than those of steel and stainless steel, but they are not that small that it can’t be used as a material for our dome. Furthermore, there is steel. This material has a big advantage that it has a bad resistance against corrosion.

2.9 Conclusion

A dome is a very interesting structure due to the many advantages that it has regarding the strength, the usage of materials, the low weight and the fast assemblage. Nevertheless, there are still some problems where a good solution still has not been found. Nowadays, there are different techniques available on the market for each component of a dome. Nevertheless, most of the domes that are already design and constructed, use almost the same techniques. This phenomenon can have two explanations. First off all, the techniques that are used most of the times are the most available and easiest technique in the market. Another explanation can be that this technique is just the best technique that can be used for this application.

3. Project Management

3.1 Scope

Project scope is a fundamental part of project planning, it determines list of our project goals and tasks-things that need to be accomplished to deliver a product. Our scope is to design and build a portable, yet durable, metallic&fabric dome, which will be used as winter garden by potential customers. What is more, it should have useful capabilities, for example automatic door and windows-which should open if the temperature or humidity in dome will be too high or too low from those the previously set by the customer. Taking all of our expectations into consideration, our dome has to be:

  • Sustainable – to provide long-lasting obsolescence
  • Appealing to customer - as a leisure time place, this is one of the most important aspects
  • Low-budget production – when it comes to price, we want to spend as little as possible in order to earn, but this may not be at the expense of quality
  • Portable - customers should be able to assemble the dome by themselves

Also we are obligated to prepare deliverables:

  • Interim Report
  • Interim Presentation
  • Leaflet
  • List of Materials & Components
  • Final Report
  • Final Presentation
  • Paper
  • Poster
  • Manual
  • Video

In order to organize our work properly our group made a Work Breakdown Structure (WBS) which is presented in Figure 8.

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Figure 8: WBS

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3.2 Time

All of the plans and tasks need to be arranged in time, so we decided to do a Gantt Chart that would show our planned deadlines as well as task allocation. That kind of tool allows us to control our work and make sure that everything what needs to be done is being fulfilled in time.

We used Project Libre to execute the Chart. It illustrates tasks and stages of our work from the beginning of the project (07.03.2016) till the end (22.06.2016) of the semester.

The chart is presented below in Figure 9.

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Figure 9: Gantt Chart

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3.3 Cost

Our budget for the project, to build the model, is 100 € and it’s due to us to manage the costs that way so we could fit into it. We can divide our costs in direct and indirect: Indirect- ones, which are covered by ISEP-so using the space, laboratories, work of teachers and supervisors and also our work, as for now we are not making any money, even if we include us in planning (Gantt chart), these costs are presented in Figure 10

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Figure 10: Indirect costs

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Direct-ones, which are connected to building the scale model-so materials and fabric, these costs are presented in Figure 11 <WRAP centeralign>

Figure 11: Direct costs

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3.4 Quality

In order to deliver a high quality product-in our case a prototype (scale model of the dome), we have to determine all of the steps that need to be taken to complete the task. Certainly, we can distinguish some of the aspects, like:

  • EPS standards

Which are monitored by supervisors and teachers. Meetings with supervisors are taking place every week so our progress is being verified. What is more all of our questions and insecurities are being answered, so we are able to move forward with completing the project.

  • Satisfaction of every team member, customer or investor

First, we need to understand and define expectations of the customers to meet their needs, because their opinion about our project is the most important one. If expectations are not fulfilled, the product is not seen as a good quality one. The other aspect is satisfaction of team members, as all of them need to be fully involved in designing a product, as the quality of it depends on them.

  • Technical quality of the product

The most important aspect of the technical quality of the product is its safety. The structure needs to be designed and built in proper way, to make no harm to potential clients, users but also us-authors of it, as we are the ones who are going to run tests on it.

3.5 People

When it comes to people within project, all of individuals who are somehow involved in process of realization the task need to be taken into consideration. One of the aspects that need to be analysed is approach to work, behaviour during the process. We have to monitor involvement in work, how people cope with assigned tasks, if they are doing fine or if they need any help, because it can be too much for them-because they are overwhelmed by the pressure of other team members or time, or they are just unwilling to finish the task.

We started our work by dividing tasks among team members, so everyone could use their individual strengths in specific parts of the project-table 5.

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Table 5: Tasks

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After segregation of the tasks, we were able to do the Role and Responsibility Matrix, also known by other name RACI matrix-table 6, which helps to illustrate roles and responsibilities of people related to the project. The name is an acronym which stands for four roles in realization of tasks:

  • Responsible-person who is responsible for the execution of the task
  • Accountable-person who is responsible for correctness of the projects, often delegates work to responsible
  • Consulted-person who reviews the outcome of the activity
  • Informed-person who is informed about results of the activity

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Table 6: RACI matrix

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3.6 Communications

Communication is a key element which has to be applied effectively for a project’s life cycle from the beginning till the end. As team members we have to talk to each other and discuss all of the steps during the process of creating a product to work together in a best possible way. We can distinguish various methods of communication among team members of our team:

  • Face to face communication

We mainly communicate with each other orally. We meet almost every week day on University during classes, where in between lessons we discuss some smaller ideas and also we have meetings once or twice in a week to brainstorm, discuss problems, doubts, progress and goals. After this kind of meetings we divide some new tasks among everyone, so they can be done at home. But team members are not the only one during the process of communication. We also have meetings with supervisors once a week, when our steps are analysed and we get some feedback regarding our work.

  • By Internet

In our time we can stay in contact with everyone continuously. We created a Facebook group, where we share every files related to our project-sketches, schemes, some parts of wiki reports and because of that we can comment and give some feedback and advices without having to leave our homes. We also can talk to each other in case of doubts and we don’t have to wait for next group meeting. In this place we arrange appointments. We also use e-mails to communicate with our supervisors in case

Table 7 presents communication processes among all people related to the project.

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Table 7: Communication Register
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What Who How When Why To whom Codification Comments
Weekly Supervisors Meeting TeamMeeting-Face to faceEvery weekTo discuss work that has been done and get feedbackSupervisors Agenda
Group MeetingsTeamMeeting-Face to face/Facebook- MessagesOnce or twice a week/Every dayExchange ideasTeam Notes
Interim Presentation TeamMeeting-Face to face/PresentationOnce, 21-04-2016 Midterm feedbackSupervisors Presentation, notes
Final ReportTeamWikiOnce, 11-06-2016Compulsory deliverySupervisors Report
University ClassesTeachersClasses-Face to faceEvery dayProvide knowledge that is needed during the projectEPS Students Presentations, notes

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3.7 Risk

Every undertaking is connected with possible risk at some point of the realization. Being aware of this fact, it helps to identify risks that jeopardise during the process of creating the project. What is more by decreasing threats we can develop opportunities that occur.

Because of that we decided to identify and analyse all of the potential risks and after this think of possible solutions to every problem. It's illustrated in Table 8

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Table 8: Risk Register
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Risk Cause Consequence Risk Response Trigger Owner Last Review Frequency
Model won't work properly Bad designing, constructing All parts that are connected will have to be checked and maybe changed We have to make sure that everything is properly designed and will work together (Mitigate) Functional tests Gary 23-05-2016 Once
Badly selected materials Unclear information from providers, non-thorough research We won't be able to build the scale model, there will be time delay Materials have to be discussed with supervisors, we also need to check them before starting the construction (Avoid) Quality checks Arne 11-04-2016 Once
Broken parts Quality; Bad treatment We will have to order new ones, there will be more money spent and time delay All of the parts need to be handle with care, there needs to be quality check (Mitigate) Quality checks Bogdan 03-05-2016 Every week
Poorly functioning team Lack of communication Lack of communication, no keeping the deadlines All of the problems, assignments need to be discussed (Mitigate) Team meetings Klaudia 22-02-2016 Every week
Health problems of one of team members Illness Everyone will have more work, possible delays Adapt to new situation, some work can be done from home (Accept) Communication Klaudia 22-02-2016 Every day
Not meeting the deadlines Bad planning Lower grades Try to prevent this kind of situation (work with the time schedule, if not - explain the situation to supervisors)(Accept) Checking the deadlines Klaudia 29-02-2016 Every deadline
Materials not coming on time Provider; Bad planning Time delay, we are not able to do the project Make material list on time, before the deadline, so ISEP has a lot of time to buy them (Transfer) Checking the deadlines Jairo 11-04-2016 Once

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3.8 Procurement

Procurement is known as act of acquiring and buying supplies needed by company from external suppliers (sources). Procurement management allows to save money, but in the same time it doesn't affect quality, as this is one of the most important factors when it comes to the product. To choose our suppliers we were obligated to target only that ones in Portugal, so we had limited options, especially when it comes to price, because it would be cheaper to buy from suppliers from other continents. But it also has positive aspect, as we cannot afford any delays in designing and building our prototype, so having a supplier in the same country or even city ensure a quick realization time of the order. Summarizing, we choose local (Portuguese) distributors and we focus on price, but it also needs to come with as best quality as possible.

3.9 Stakeholders management

Stakeholders management allows to identify people who are involved in the project and have a certain power and interest, it means that stakeholders are individuals or group of people who can affect or be affected by project. When it comes to our project we can outline different types of stakeholders, like:

  • Firstly, the group which is mostly connected to the project-our team. The outcome of every part of the project depends on us and the quality of our work.
  • The second stakeholder are supervisors who are sharing their views and opinions about our project and progress. It means they have a big influence on our work.
  • Next group are teachers (Marketing, Project Management, Communication, Ethics and Sustainability) who are delivering knowledge to us which will help us during the process of creating project.
  • We also identify as stakeholders our team supervisors Abel Duarte and Fernando Ferreira who are following our work and giving us specific advices.
  • And the last one is Benedita Malheiro. We see her as a stakeholder because she manages the whole EPS program and as a head of supervisors her opinion is very powerful.

Table 9 presents each stakeholder's level of power and interest

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Table 9: Communication Register
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. Name of Stakeholder Role Expectation Power Interest
1 Project Team Authors of the project Creating a good working project High High
2 Supervisors Oversee the project Quality of work is satisfying Medium Medium
3 Teachers Giving knowledge Correctly implement the giving information in the WIKI Low High
4 Team supervisors Overlook the project Quality of work is satisfying High High
5 Benedita Malheiro Chief Supervisor Deliver a complete project High High
6 ISEP Provide space and money for the project Deliver a projectHighLow
7 Family of team members Giving support Team members to be satisfied with exchange program Low Medium
8 Hometown Universities Giving the opportunity of EPS program Pass the program MediumMedium

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Figure 12 presents the Stakeholder matrix.

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Figure 12: Stakeholder matrix

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3.10 Conclusion

In this chapter we presented aspects of project management connected to our task. As planning and organizing are crucial during the process of developing a product we had described every element which is a part of project management, like time, people, quality or risk. We started with division our work to smaller tasks and then we assigned them to different people, so every team member can use his strengths to help project to evolve, we also described approach each team member to every task. All of them also have deadlines, which we presented on Gantt chart. What is more, we described the problem of costs of the project, as we have a limit of 100 €, so we needed to fit into this budget, which we did with the total cost of 96.14 €, taking into consideration quality of the product, our service and also suppliers of parts. We described risks that may be encounter during the process of designing and building our product. And we also focused on the most important aspect-people. We analysed communication between everyone who is involved in the project, starting with us, authors of product, supervisors and teachers. Stakeholders have been studied, so we described what kind of power people involved in our project have over it.

In the next chapter we are going to focus on different important aspect of every product or service-marketing.

4. Marketing Plan

4.1 Introduction

“Marketing is getting the right goods and services to the right people at the right places at the right time at the right price with the right communications and promotion.”

In this chapter we are focusing on the market of our product, as this is one of the most important things, to learn to whom we are dedicating our service. With every part of this chapter we are going to explain and expand on market, threats and opportunities or budget. After this kind of elaboration we will be able to understand better our clients, competitors, goals as well as a product itself.

4.2 Market Analysis

4.2.1 Macro environment

A Macro-analysis is an analysis that focusses on some different factors that can influence the market. One main aspect that the different factors all have in common in a Macro Environment analysis is that the companies are unable to control those factors. A PESTLE analysis is a useful tool to do a Macro analysis. This is a concept in the marketing environment that refers to the 5 main groups where we should base our Macro-analysis on: Political, Economic, Social, Technological and environmental [23].

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Figure 13: PESTEL analysis[24]

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4.2.1.1 Environmental/Social:

Nowadays more and more people are aware about the environmental issues that the earth is facing right now. According to an article from DESA, the Department of Economic and Social Affairs from the United States, the population have been tripled in the last 50 years of time. In another 50 years, the population will be tripled again. This will make that in the present and the future, more and more people will be longing for an own place, where they can be by their self. Also more and more people will think more about the environment and green aspects. Our product can both offer an own space and a place where they can be in a green environment. This means that, concerning the social environment, our company only has advantages [25].

In Europe, there are more and more people who want to buy organic food. The only problem about this trend is that organic food is far more expensive in supermarkets than normal food. A greenhouse dome would make it possible for the people to grow their own organic food.

A market is heavily influenced by their geographical region, climate conditions, weather, etc. In our example the market is located primarily in Portugal. Being as it may, Portugal has a climate where the weather can vary very easily and where the temperature doesn't drop very low during the winter. This is a positive factor for our product, because our product will be accessible for every time of the year. Our product is also able to give shelter against rain and wind.

4.2.1.2 Technological:

Technology is a factor that on this day changes every minute. We need to try to integrate new innovative technologies into our product. In our product, we will implement different technologies. Sensors will measure the humidity and temperature. Afterwards we will be able to automatically control the heating/cooling and the ventilation of the dome. We will also have a door that can be automatically opened. Our product is also able to be equipped with some innovative and low-cost heating systems.

4.2.1.3 Economic:

An economic crisis is happening in Portugal. Portugal has a lot of debts, most of it being owned abroad. It also seems that there isn't going to be a solution for the crisis in the near future. According to the opinion of financial journalist Matthew Lynn, Portugal is the next Eurozone crisis. This isn't good for our company, because the people will have less power to buy things. On the other hand, it also means that even the richer people will find cheaper solutions to have a luxury product. Since our company will give the consumer a place for themselves and it is still a low-cost product, more clients will consider to buy our product if they are interested in buying a place. Our product is also low-cost in maintenance and can be very efficiently cooled or heated [26].

4.2.1.4 Political:

As for most of the countries is Europe, you will first need a planning permission to construct a space. If you don’t do that and it was necessary, there can be a fine. Since our product has already a reasonable amount of volume, it could be possible that you will need a permission in order to build the dome in your garden. If this is necessary at all, it can scare some clients of who want to buy our product.

4.2.2 Micro-environment

With the micro-environment, we analyse the factors that immediately affect our company in the meaning that it can affect its performance, decision-making and the possibility to serve their clients. The different aspects that should be discussed in this chapter are: Customers, Employees, Competitors, Shareholders and suppliers.

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Figure 14: Micro-environment[27]

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4.2.2.1 Costumers:

The first aspect is already one of most important aspects in the micro-environment. The costumers are the people who buy our product. In order to have the possibility to keep our business alive, we must establish long lasting relationships with our customers. Momently, approximately 42.2 % of the people in Portugal are between 25 and 54 years old. This is a great amount which Is good, because these are the age group who has the highest possibility to buy our product. In 2011, 61.1 % of the whole population live in an urban environment. Most of the people who live in the city don’t have a big garden, nor a lot of space. Since our product needs a lot of space, our goal will be to target the 38.9 % of the people who don’t live in a city, because they will probably have bigger gardens and enough space to place our product [28].

4.2.2.2 Employees:

Momently, we are a company with only five multidisciplinary employees. One thing that we have an other companies don’t have, is that our employees have been working in this company since the start. Thus, they know every technical- or economical detail, design, material, etc. from our product. This makes that our company has a lot of confidence that our employees will do the right thing to do in any specific situation. Our company really wants to set this mentality as a baseline if we want to employ some future employees.

4.2.2.3 Competitors:

It is also important to analyse the competitors of your market. They will decide how much concurrence there is on the market. If there are too much good competitors in your target market, it would be very hard to obtain a big share in the market and to have a high profit at the same time.

Table 10 presents some of the most important competitors

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Table 10: Competitors
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Company Description
1 GardenIgloo [29] Worldwide provider, based in German, similar products
2 Cupula Geodesica SL [30] Worldwide provider, mainly based in Valencia (Spain), provides lifetime warranty
3 Geometrica [31] Worldwide provider, mainly based in America, bigger dome projects
4 Pacific Domes [32] Worldwide provider, different products, similar products

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Another big competitor that is not mentioned in the table, isn't a company. Because of the easy structure of a dome, there are a lot of people who make dome by their selves. You can find several Do-It-Yourself manuals on the Internet so the competitors (the people) can get instructions for the beginning the end, without having to buy our product.

4.2.2.4 Suppliers:

First of all, we should establish a good relationship with the different suppliers. If there isn't trust between the company and the supplier, it can have bad consequences. The supplier should always be able to deliver their components when they need to be delivered and with the quality that was asked for. On the other hand, our company must be able to pay the suppliers on time.

4.3 SWOT Analysis

A SWOT-analysis is an abbreviation of Strength, Weaknesses, Opportunities and threats. It is a tool for analysing the internal strengths and weaknesses, and the external opportunities and threats of a company. By doing the SWOT-analysis for you company, you get a better vision of what your different aspects are in a company who are helpful, so you can use those aspects to obtain a better share in a market. It also helps the company to give them a better vision of what the aspects are who are harmful for the company, so you can eliminate those aspects. Figure 15 shows you our SWOT-analysis.

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Figure 15: SWOT-analysis

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4.4 Strategic Objectives

The strategic objectives of a company should be well thought-out and easy at the same time. In general, Strategic objectives should satisfy five different requirements, often referred as the SMART principle:

  1. Specific: Detail exactly what needs to be done
  2. Measurable: Achievement or progress can be measured
  3. Achievable: Objective is accepted by those responsible for achieving it
  4. Realistic: Objective is possible to attain
  5. Timed: Time period for achieving is clearly stated

In order to do the strategic objectives, we must take some aspects into account which can be deciding to make the strategic objectives happen, like for instance the competitors, the past, the current and future market state, etc. In our company, we agreed to have following objectives:

  • July 2016 - Finish our project design
  • End of 2016 – Find funding for developing our product.
  • February 2017 – Start selling our product.
  • End of 2017 – Obtain a decent share in the target market in Portugal (+- 10 %).
  • 2019 – Become the market leader in Portugal.
  • 2020 – Expand our target market to the countries close to Portugal (Spain, France, Italy).
  • 2022 - Obtain a decent share (+-10%) in the market in the countries close to Portugal.
  • 2025 - Make our product available worldwide.

4.5 Segmentation

In order to reach the people who want to buy our product, thus reaching the needs of the consumer, it is strongly advised for a company to divide the market into smaller segments. The different segments will all have a different need or approach. The company can use this information to know what the most efficient way is to reach and to fulfil the needs of every different segment. For an effective segmentation, we must fulfil five different requirements:

  1. Measurable: We are able to measure the size and the purchasing power of the segments.
  2. Accessible: We are able to reach and to serve the segments
  3. Substantial: the segments which we would be able to sell our product to, are large or profitable enough to serve.
  4. Differential: Each segment is different and thus will also respond differently.
  5. Actionable: We are able to make effective programs to attract and serve the segments.

In the following paragraph we will start our segmentation. In total, we will have four different segmentation criteria:

  1. Geographic segmentation
  2. Demographic segmentation
  3. Psychographic segmentation
  4. Behavioural segmentation

4.5.1 Geographic segmentation:

Our main target group will be located in Portugal, especially the people who live in a more rural environment in Porto. Those people will mostly have enough place to place a geodesic dome and they are closer to the nature in comparison with the people who have a more urban lifestyle. Approximately 39 % of people the people in Portugal live in a rural environment. There will be some people who live in an urban environment and have plenty of space to install our product, but those people are difficult to reach.

4.5.2 Demographic segmentation

For our product we will target the people in Portugal who are between 25 and 65 years old. In Portugal, approximately 54.1 % of all the people are between 25 and 65 years old. We will both target people who have or who doesn't have children. The income of the people is also an important variable that we should take into account. Our target will be the people who have an income above average. They will the first people who will be able to buy our product.

4.5.3 Psychographic segmentation

Our company should target people who have some typical or different psychological attributes. Our company should focus on the people who:

  • … care about the environment.
  • … like to be in their garden every time of the year.
  • … Like construction and innovative techniques.
  • … have the need to buy luxury products.
  • … Likes to have his and/or her own space.

4.5.4 Behavioral segmentation

In our opinion, we think that targeting occasional buyers is useless for our type of product. Buying our product will also with some kind of consideration. If we want to target a type a user status, we should target potential- or first-time users. It would be difficult to target regular users, because mostly if you have our product, you don’t need another one. The usage rate of our product by the people that we want to target, should be medium or high. Our product will consist of plants that will need maintenance. This means that the consumer will need to use our product a lot in order to keep the plants how they are supposed to be kept, resulting in a medium or high usage rate.

4.6 Strategy/Positioning

Positioning is an answer to a question who do we want to sell our product to, it’s also a heart of advertising, what is more it gives character to the company. Positioning allows finding a proper place for the product on the market and eliminates the threat of being in the wrong place in the right time. The idea of positioning is getting more and more important as the market is being flooded with products from different companies, so the client has many almost identical things to choose between. To choose ours one needs to see something greater in our brand without even noticing that. Positioning is connected to segmentation. Needs of our segment should be examined properly to know what kind of expectations our customers have and also what our competitors have to offer.

When it comes to the company there are some strategic options of positioning:

  • Aiming for strengthen company’s position on the market-in case when the company is the leader
  • Increasing or decreasing differentiation of the offer. In this case companies use manipulation of price, intensive promotion or increasement of an offer for some additional service
  • Imitative action, when positioning is about similarities to product of the competitor, but to make ones product more attractive one have to find some competitive advantage (e.g., price)
  • Presenting a completely new product or service. If it’s not possible to make a product similar to the best ones (imitating only best advantages), one must make it different.

Considering all of the strategic options it’s obvious that for our product and company we should use the third one, as there are similar products on the market, but we need to think about what kind of uniqueness we can offer. We can divide it into 3 steps:

  • Identifying possible competitive advantage(s)
  • Choosing the right competitive advantage(s)
  • Delivering the chosen position(s) in the best way possible.

Taking all of the information into the consideration, we figured out that the market of our type of products isn't big (competitors are described in 4.2-Market Analysis), there are similar products, but most of them are expensive or unappealing. So this is going to be our competitive advantage-lower price and the design. What is more we will differentiate from our competitors by implementing some features that are not available in other products-there are going to be automatic windows, door and control of temperature and humidity inside the dome. We also want to provide the best quality service for clients and potential market-using the sustainable materials. We are going to implement similar tactic as IKEA, provide more features for less money. To achieve all of our goals we are going to monitor and adjust our strategy all the time.

4.7 Adapted Marketing-Mix

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Figure 16: Marketing Mix

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Product

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Our product is a metallic and fabric dome which is supposed to be used as a leisure time place-winter garden. It has automatic doors and windows which are equipped in sensors monitoring the temperature and humidity inside the dome, so if needed they will open or close-customer is able to set chosen preferred temperature and humidity. What is more our product is durable and portable, so the potential customer can construct his own dome. It is dedicated to people in age of 25-65, but especially those living in houses, as to have a dome they need a space to have it. Our product is a customer friendly one, using the concept do it yourself it encourage people to buy it just to have a satisfaction from building something with own hands. There are already established in the market, however most of them are permanent or much bigger, so they can’t be used by ordinary being for personal use. And even if there are portable ones they don’t have features occurring in our project.

Price

Deciding on price of our product we need to check prices on existing market, compare them and decide what kind of strategy we are going to choose.

  • Setting a high price in short time. It’s usually used while products are new or mostly looked for versions among this ones on the market
  • Setting a high price, so the product is seen as a prestigious, high quality one. The expensiveness is the reason why people want to buy the product
  • Setting a low price to gain market share. It’s only possible when coefficient of price elasticity of demand is high enough, so the lower price induces increasement of sales volume
  • Setting a low price to prevent entering the market other products(competitors)
  • Setting a low price, but that low that the company are not able to justify them with production, so it eliminates competitors on the market

First of all, we want to set up a price level that will reach our target group. We want to have smaller prices from our competitors to gain market share, and since our product has more to offer (automation, eco friendliness) we are sure we will win people attention. When it comes to price we need to remember about costs that are included in it: materials, production, people, promotion, delivery and of course our company wants to earn on it. At this point is too soon to provide a fixed price, as we are not producing our product yet and we don’t have a budget to start paying for all of the aspects connected to production. We can suppose that the price will be between 350 € and 450 €.

Promotion

The main concerns of promotion are how to reach the target group and which instrument of communication should we use. Nowadays we have many possibilities when it comes to advertisement, starting with traditional:

  • print promotion-like leaflets, posters, magazines,
  • audio-like radio,
  • audiovisual-in television, cinema

or some modern advertisement:

  • mobile, on-line, direct marketing, sponsoring, trade shows or public relations .

We need to decide what kind of promotion is the best for our company and product. We are definitely going to choose on-line advertisement, as this is one of the cheapest and also the one that can get widest field of audience. We will create a website for our company, Facebook page and we are going to put advertise on Google. Another option for us are trade shows which specialize in presenting garden tools, furniture, so we can demonstrate our product there and gain some clients by direct contact with them, as most of the people visiting this kind of trade shows are interested in specific products and are our target group. We are not going to resign from traditional form of advertisement, so we are going to use also printed ones-like flyers, posters or magazines, as lot of people after 50 years old are not familiar with usage of Internet and we also see potential clients in them.

Place

The last aspect of Marketing Mix is place, what means a distribution of our product to the clients. Distribution is about making sure the product is available for customers and managing geographical distances. The way we plan our distribution can be crucial, so we need to examine our options and then choose one. We have two main options: selling directly or indirectly to our customers. Selling indirectly means using some other-external distributors, so other company sells our product, direct means that the company doesn't use other resources to sell the product. Both have advantages and disadvantages. When it comes to selling directly to the customer, company has a freedom of actions that it want to take and of course they stay in direct contact with the client, so it’s building a relationship between company and customer. But it’s hard for the company, especially a new one, where nobody had an experience in selling to design a properly working sales department and distribution. On the other hand, selling indirectly allows company to focus on different aspects then distribution, as some other company is dealing with it. But here company itself is not able to control the distribution so it’s dependent on decision making and policy of other and also there isn't any direct communication with clients, which is important during building a recognizable brand. As our company want to build strong relationship with customers we are going to use direct selling, to make our company recognizable and encourage customers to buy from us. First we are going to use Internet and after 3 years we are going to sell our products in specialized trade shows.

4.8 Budget

Taking into consideration our approaches when it comes to promotion, we have to take into account that we will bear the costs. Having that in mind we need to be careful with how much money we are going to spend on every type of advertisement and some other additional costs, since our budget for the first year is around 5000 € - see Table 11.

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Table 11: Budget
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Printed Price (€)
Leaflet 250
Posters 150
Magazines 200
On-line Media
Website 2700
Facebook 200
Google 200
Others
Trade fairs 400
Transportation, accommodation 600
Total 4700

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We don't plan to spend all of the money, in case we need some in emergency situation.

4.9 Strategy Control

Strategy control is comparing effects of some actions in implementation strategy with planned ones. Main function is to decide if set goals will be reached or point out as early as possible these ones that won’t be accomplished by any reason, so it will be possible to modify them according to changes in the surroundings. To do so, we have to control, plan, gain and process information in the same time.

Essence of strategy control can be presented as:

  • Permanent monitoring of external and internal actions and progress in accomplishing strategic goals also realization of strategy of company
  • Strategy control includes company, strategic units, main functions of company and operations that are taking place in company
  • It is focused on the evaluation of the course and outcome of actions, but also detection and interpretation of signals connected to upcoming changes (upcoming problems) before they induce negative effects on the company
  • Strategy control is closely connected to strategic planning- it is an important instrument in implementation and realization of strategy

To measure our performance there are some possible solutions which should be taken at every point of creating and implementing the strategy. We can use checklists, Benchmarking and performance accounting. We also should monitor the level of completing the strategic objectives, in this case we can also use performance accounting or early detection systems. What is more we should monitor not only what is going on inside our company but also the environment, whole market or even political situation. And of course how profitable our promotion is, relationships with customers or the quality of our service.

4.10 Conclusion

Marketing plan needs to be establish in order to analyse competitors, market and needs of customers. First we started with micro and macro analysis and also SWOT analysis. We also described our objectives for the next 9 years, such as finding a funding for a project or gaining market share first in Portugal, then Spain, Italy, France. What is more, market plan allowed to precise our target group and finally marketing mix, so product, price, ways of promotion and distribution. Summing up, our product is targeted to people between 25 and 65 years, caring about environment. What makes it different then products of competitors is appealing design, relatively low price and special features like automatic windows and door. In the next chapter the topic of sustainability is going to be discussed.

5. Eco-eficiency Measures for Sustainability

5.1 Introduction

Since ever many kinds of materials have been used in construction sector as wood, ceramics, straw and so on. These materials don’t produce any environmental impact and its costs are much reduced. In a world where resources are increasingly scarce, we must find tools to analyse engineering designs and try to reduce humankind’s pollution burden. Life cycle analysis, or LCA, help us to quantify the construction effect on environment and try to answer some main topics like greenhouse gas emissions. This tool, specially, try to inform people and take awareness about what is going on. There are many people who worry about environment but there are so few people who really try to solve.

5.2 Environmental

Buildings are an important field for energy efficiency improvements around the world because of their role as a major energy consumer. The measures that keep buildings comfortable, lighting, heating, cooling and ventilation, all consume energy. Using the same amount of material, our dome's round shape can encompass more space than traditional structures. Compared with a similar sized rectangularly-shaped building, the dome will have 30 % less surface area. This can lead to save huge amount of material. The dome greenhouse will actually use about 1 /3 less material to build than a similar sized box structure.[33] These, in turn, leads to a savings of natural resources, energy, and labour. Thus, construction of a geodesic dome involves a minimal disturbance of the environment.

5.3 Economical

  • Energy efficiency: Because of their shape and ability to evenly distribute environmentally controlled air, geodesic domes can save up to 30 % - 40 % on energy costs when using traditional power sources. Domes can also Interface very effectively and efficiently with alternative energy sources.
  • Electrical power gaining: With the simple addition of a low voltage wiring system, electricity can be supplied with wind, solar, or hydroelectric power. In our point of view, the mobility of the dome is really important. In that case solar energy source seems the best solution. Furthermore solar energy is a clean and renewable energy source. Once a solar panel is installed, solar energy can be produced free of charge and this kind of energy causes no pollution. Solar cells make absolutely no noise at all. Very little maintenance is needed to keep solar cells running. There are no moving parts in a solar cell which makes it impossible to really damage them. Solar power is used to charge batteries so that solar powered devices can be used at night. Unfortunately in some years we have to change the battery which is a kind of a pollution. [34]
  • Financing: Solar panels can be expensive to install resulting in a time-lag of many years for savings on energy bills to match initial investments but in the long term, there can be a high return on investment due to the amount of free energy a solar panel can produce.

5.4 Social

  • Lifestyle: With global warming influencing consumer-purchasing habits and renewable energy becoming more accessible, people are seeking ways on how to go green and be eco-friendly. Our domes fit to these concepts, we aspire to build environmentally friendly green houses.
  • Safety and Eco-friendly feeling: Since their discovery, geodesic domes have been one of the safest havens in areas with the most extreme and violent climates on the planet, since exposure to cold in winter and heat in summer is reduced. Even though the dome uses less material, it’s about five times stronger than a rectangular-shaped building. Additionally, a third less surface area means that a third less heat is transferred to and from its surroundings, saving the average dome home owner about 30 % or more on their average heating and cooling bill.

5.5 Life Cycle Analysis

5.5.1 Introduction and objectives

The study objective will be to determine each life cycle phases that are more meaningful in terms of environmental pollution. These phases will be the following, and then it will be analysed each one of them.

  1. Materials acquisition.
  2. Materials processing.
  3. Manufacturing.
  4. Packaging.
  5. Transportation.
  6. Use.
  7. Reuse, recycle and disposal.

5.5.2 Materials acquisition

First of all, there are two differentiated groups: construction materials and electrical components. There are so many materials in each group that it would be another project. Therefore we will analyse some of them, the most meaningful materials. They are the following where aluminium and plastic belong to construction materials group.

  1. Aluminium is the third most abundant element in the earth’s crust and is called “green metal”. Firstly, it needs to extract bauxite. Once it’s obtained, needs to be washed off and ground. Then the alumina, or aluminium oxide, is separated from the bauxite through refining. Finally, in the metal plant, alumina is transformed into aluminium. Therefore, to obtain aluminium is necessary to realize some previous steps.
  2. Plastic can be produced by raw materials that derived from petroleum. Actually it’s so cheap and abundant. But as we know petroleum is not an unlimited resource and to produce something, it is necessary a lot of resources and energy.
  3. Electrical components are composed by many materials. The main material is Coltan which is composed by columbium and tantalum. Sadly, this material is responsible for the conflicts produced in Congo, where are found most resources [35]. Therefore, it’s not easier to obtain. Also these electrical components are composed by chemical elements, which can be dangerous for environment. We must be conscious how many components that we are going to use.

5.5.3 Materials processing

Aluminium can easily be processed in a number of ways. In our project we will use tubes so it’s used the extrusion technique. Its great properties, as ductility or conductivity, allow to design a lot of products with advanced applications. Plastic, as aluminium, can be processed in a lot of ways. Therefore, since its discovery, plastic has been used for many industry applications. There are many techniques to process plastic; some of them can be injection moulding, blow moulding, extrusion, compression, etc. [36].

5.5.4 Manufacturing

Once we have explained how to obtain and how are processing our main materials, it’s time to explain which will be each step to manufacture our geodesic dome. First of all, the manufacturing will be outside, during the day, so we don’t need any lighting. We will need some tools, as drills and saws, to screw and to cut each one of aluminium beams. Therefore, we will have to connect these tools and, obviously, we must spend a small amount of electricity.

5.5.5 Packaging

To make the package, obviously, we must use of minimal materials. Therefore, we must think right what will be our pieces and its dimensions. If we reduce materials also it will reduce the weight and the volume, which will affect directly on transportation and energy consumption. Our package must not contain toxic materials that could trigger serious environmental damage.

5.5.6 Transportation

Transportation covers a lot of world’s energy demand. To minimize transports, we will buy these products on Portuguese suppliers. Therefore, we are reducing theoretical transports, which it would produce a lot of pollution. Materials as aluminium or plastic have an inconsiderable weight. When the weight is reduced, the energy consumption in transportation is also reduced.

5.5.7 Use

One of our main proposals is to design and build a dome that will be used as winter garden. The electronic components must respond correctly and control parameters, as temperature or humidity. These electronic components should work during a lot of years, but also a lot of them has not a long life because obsolescence.

5.5.8 Reuse, recycle and disposal

Many materials used, as for instance aluminium, requires little energy to be remelted. Also aluminium is a durable metal; around 75 % of aluminium ever produced is still in use. Plastic also can be recycled and electronic components can be reuse although they don’t have a durable life.

5.6 Conclusion

All in all, our movable geodesic dome is in harmony with the nature. Our greenhouse contains the minimum amount of material and it also use a minimal amount of electricity which is also an eco-friendly renewable solar energy.

6. Ethical and Deontological Concerns

6.1 Introduction

Supreme Court Justice Potter Stewart once defined ethics as “knowing the difference between what you have a right to do and what is the right thing to do.” [37]

In the modern society the notions of ethics and deontology must be found everywhere from manufacturing a product to the relationships between humans. For these reasons we decided to implement in our project the following concepts about ethical and deontological:

  • Engineering Ethics
  • Sales and Marketing Ethics
  • Academic Ethics
  • Environmental Ethics
  • Liability

6.2 Engineering Ethics

Engineering ethics is “professional responsibility,” that is, moral responsibility based on an individual’s special knowledge [38]. The Engineering is a very important profession to perpetuate and develop our world because at the moment we can find products developed by engineers everywhere. So we can say that engineering has an active contribution to the quality of people's lives.

A few of the rules that you should observe while engineers carry out their profession are:

  • Consequently the work done by the engineers require honesty, impartiality and must be directed towards the protection of people's health and safety.
  • We must perform services only in areas where they have competence or qualifications.
  • We must approve only documents that are in accordance with the standards applicable in that case.
  • We must avoid conflicts of interest and deceptive acts.

There are also many organizations that developed codes of ethics for engineers, some of them are: National Society of Professional Engineers, Association for Computing Machinery, World Federation of Engineering Organizations. We decided to inspire and follow the code of ethics created by NSPE in ethical issues encountered in our project [39]. In this direction for designing and developing the metallic and fabric dome we will work only in sector where we have studied or under the guidance of a colleague from that area. We decided that during the project and we as a team have an ethical conduct within the group to display without preferential opinion or practising unfair competition, we all are equal, likewise, in relation to teachers.

6.3 Sales and Marketing Ethics

When it comes to marketing and sales we intend to specify that communication with our customers will be through advertising and product quality without disparage another companies that produce the same type of product. We plan to send to our potential customers a real advertising with all technical and non-technical details that a client may need at any time. In the advertising spot we will promote our product with unique parts of the dome like be automatic door and automatic window and rest of the details highlighted without mislead our potential customers, we want them to have a real image of the product. If during the project we discover some badly designed parts, we will notify the customers. This will ensure a relationship of trust and credibility between the client and our company. It is not our intention to have a severe concurrence with our competitors. We are not planning to obstruct other companies only in order to have a bigger market share. We promote healthy competition and also we wish not to create a monopoly in our market target. The competition in ethical limits is beneficial for development and progress. The price of our product will be a reasonable price for the customer as for us. More than that, it will be composed of fees and production costs, auxiliary costs, plus a small commercial addition, because we want the price to be good for us and also for customers.

6.4 Academic Ethics

According to Alison Kirk, Academic integrity is the moral code or ethical policy of academia. This includes values such as avoidance of cheating or plagiarism, maintenance of academic standards, honesty and rigor in research and academic publishing [40].

The cheating notion is invoked when someone tries to resolve a situation fraudulently or bypassing the rules. It's considered plagiarism when someone appropriates work or ideas belonging to other people. The academic ethics can be reflect on the use of certain software, ideas, mechanisms, diagrams or sketches etc. Because sometimes it’s impossible or unnecessary to create things, after we use them we will give them credit and now make the reference to all ideas that do not belong to us and may originate from websites, books, teachers, etc. Consequently everything we use and will not be our creation will be written in the chapter of reference or bibliography to avoid the cheating or plagiarism. We decided to use only free software or software for which the university owns the license. Most of universities currently hold an ethical code or regulation that provides ethical rules, and penalties for violating them.

6.5 Environmental Ethics

Environmental ethics is represented by the relationship between people and nature, especially the mark which the man can leave on the environment after it carries out certain activities. In this sense we decided to use only materials that can be recycled easily and with a good life cycle. Once we have implement this will result in a product that would have two big advantages, will be with the minimal influence for the nature and sustainability.

The impulse to modify nature through the creation of artefacts is a fundamental human trait [41]. Because of this we decided to use materials that can be reused multiple times without harming the environment through their production again. We understand that if we don't take care of the environment, while all we will be the ones who will suffer some examples could be pollution and natural disasters. For instance: The metallic structure of the dome will be built with components of aluminium, is recyclable 100% without damaging to material quality, statistics say that over 75% of the aluminium produced since its discovery is still in use. [42] As well the fabric cover it's a recyclable plastic material.

Another feature that deserves to be mentioned in this regard is the metallic and fabric dome have the quality of being easy to assemble and disassemble. It means that the dome can be mounted to a specific location, and when the consumer needs it in another location it can be disassembled, easily transported and installed in the new location.

6.6 Liability

“The quality of honesty in daily dealings is an infallible guide to a (person’s) capabilities in the engineering and scientific fields. Structures and machines are unforgiving of the cheater and inevitably indict those who toy with the facts” Orville Wright [43].

Besides the ethical rules and we must respect laws made under which we can enter if our project will sneak errors. To avoid them we write for our future customers a user guide and assembly of the product and conditions of use. Our customers will have a contact address for suggestions, complaints and asking for clarification with reference to our product, all this for the product to be used in safety features.

We can be held accountable for errors by: The Law and Regulations, consumer protection, our teachers, environment, EU directives and Portuguese Our Metallic & Fabric Dome follows these directives:

  • Mechanical Engineering / Machinery 2006/42/CE [44]
  • Electromagnetic Compatibility 2004/108/EC [45]
  • Low Voltage 2014/35/EU [46]
  • Radio Equipment 2014/53/EU [47]
  • Restriction of Hazardous Substances in Electrical and Electronic Equipment [48]
  • International System of Units [49]

Considering that parts of the dome structure will be painted and the colour will be chosen depending on the type of the piece and we will implement a code of symbols for people with colour blindness. In this way we will avoid possible accidents and the people with colour blindness can use our product safely.

6.7 Conclusion

In an era in which capitalism is maybe living its last period in this form, when consumerism is promoted by all means, we believes that, ethical concepts are vital. When talking about consumerism, the purpose is to point out that the aforementioned represents the ideology according to which the population must buy a lot of stuff based on artificially stimulated desires, not needs. To encourage consumerism and the present type of capitalism, products are developed with a reduced life cycle because the buyer will be obliged to buy after a while same type of product but with afferent updates, affecting the user and the environment as well. We doesn't support anti-consumerism, but in terms of the project, the environment and the consumers interests can't be affected in any way.

Throughout the duration of project we will consider the necessity of ethical thinking , issues of plagiarism, free software, real advertising and also the standards like ISO. At the end of the project after our metallic and fabric dome will be tested and verified, we can guarantee that it doesn't endanger the health and safety of the users.

7. Project Development

7.1 Introduction

In this chapter, the process of developing this product is discussed. In general, the aim for this product is to have a geodesic dome which can be easily assembled. Additionally, the benefit cost ratio must be as high possible. This means that the development will aim for a product with a lot of benefits for a reasonable price.[50]

7.2 V3 or V4 dome

For constructing the dome, a choice must be made between designing a V3 dome or a V4 dome. This choice is really important, because both options has their advantages and disadvantages concerning different topics. These matters will decide if in our case it is better to make a V3 or V4 dome. In table 12 you can find different advantages and disadvantages for both options.

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Table 12: Comparison between V3 and V4 domes
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V3 dome V4 dome
+ 4 different faces - 5 different faces
+ fewer pieces: easier to assemble (105 faces, 165 edges, 61 vertices) - more pieces: more difficult to assemble (160 faces, 250 edges, 91 vertices)
+ less accuracy is needed - more accuracy is needed
- less design freedom + more design freedom
- less resistance to bending and buckling + more resistance to bending and buckling
- bigger diameter of the structs + smaller diameter of the structs
- imperfect dome (not ½ of a sphere) + perfect half sphere can be made (1/2)
- the shape doesn't come close to a perfect sphere + the shape comes closer to a perfect sphere

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The higher the frequency is of a dome, the better the spherical structure will be. This is an important aspect which will lead to different advantages and disadvantages for a V3 dome or a V4 dome. First of all, a V3 dome with a flat base can be constructed by only four different faces. Five different faces are needed to construct a V4 dome. There are also less pieces needed in order to construct a V3 dome, being 165 struts and 61 nodes. A V4 dome will need 250 struts and 91 nodes. The struts of a V3 dome will also need less accuracy. These three advantages are all related to the assemblage of a dome. Since this project presents the design of a dome that should be easily assembled, choosing a V3 would be a good fit. Nevertheless, constructing a V4 geodesic dome comes with plenty of other advantages. A lot of advantages exists because of the smaller struts on the V4 dome. Due to the smaller struts, the constructing will have a better resistance against buckling and bending. This also means that the diameter of the struts can be reduced. A V4 geodesic will be able to distributes loads more evenly over the structure. Furthermore, a V4 dome is also pure esthetically a better look due to the more spherical structure that will be obtained and has a higher design freedom. Thus, there can be concluded that for this project a V4 design would be a better fit. .

7.3 Drawing a geodesic dome in a CAD program

There are a few steps that we must do in order to design a dome in a CAD program. In this chapter we will explain the way how to design a dome with the software autoCAD. First of all, we start with drawing an icosahedron. This can be realized by the method that is explained in the chapter “2.4. Mathematics for constructing a geodesic dome”. In Figure 18 you can see a fully drawn icosahedron. After the icosahedron is drawn, we only need to focus on one face of the icosahedron.

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Figure 18: Icosahedron

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Our geodesic dome is a V4 dome, which means that each side should be divided by four parts. As shown in Figure 19, you obtain a face that is divided by sixteen smaller triangles.

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Figure 19: Divide one face in sixteen smaller triangles

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The next step is to project the different nodes on to the circle of the hypothetical circle of the icosahedron. This can be easily done by using the command ‘lengthen’ in autoCAD. With this command, you can lengthen a specific line, so the line will have the length that you prefer. In order to project the lines on the circle, we must draw a line from each node to the middle point of the icosahedron. Afterwards, we lengthen all the lines. The length of the new lines is the radius of the hypothetical circle, and thus also the middle point of the icosahedron. You obtain a shape as shown in Figure 20.

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Figure 20: Lengthen each node

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The next step is to copy this shape and to align the different shapes on the icosahedron. This can be realized by using the command ‘align’ in autoCAD. With this command, we can select a certain shape and align it with a certain position by selecting three points that will have the same place on the shape as on the position. Figure 21. shows you how the shape looks like while we are aligning the different faces.

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Figure 21: Align the different faces

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If every face is implemented on the icosahedron, you’ll obtain a structure as shown in Figure 22. <WRAP centeralign>

Figure 22: Fully drawn V4 sphere

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Afterwards we need to delete one half of this sphere, since we are only using a half of a sphere for our dome. This results in a fully designed structure for a V4 geodesic dome as shown in Figure 23.

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Figure 23: Fully drawn structure of the V4 geodesic dome

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7.4 Struts

After the design, the length of the different struts can be calculated by using the command ‘distance’ in AutoCAD 2016. Each strut should also have an exact angle to make the connection between the struts possible. The angle is also calculated in AutoCAD by using the command ‘dimang’. In table 13 You can find the different struts of the dome and their length and angle.

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Table 13: Different struts and their properties
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Strut nr Length(mm) Angle (°) Quantity
1 861 7,27 30
2 1001 8,47 58
3 1004 8,49 30
4 1015 8,59 30
5 1064 9,00 68
6 1105 9,35 28

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Aluminium is used as a material for the struts. The density of aluminium of 2700 kg/m³ is much lower in comparison with the density of steel, being 7850 kg/m³. Also, aluminium has a good resistance against corrosion. These two main advantages cause that aluminium is the ideal material for the struts of this dome.

7.5 Architecture

7.5.1 Structural drawings

7.5.1.1 Metallic skeleton

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Figure 24: Architectural drafts dome

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7.5.1.2 Modular pieces

modular_piece_1.pdf modular_piece_2.pdf modular_piece_3.pdf modular_piece_4.pdf modular_piece_5.pdf

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Figure 25: 5 different modular pieces

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7.5.1.3 Struts

7.5.1.4 Cardboard model

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Figure 26: cardboard model

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7.5.1.5 Window structure

Figure 27 shows you our proposal for the window. The structure consists of 2 main pieces. First of all, we have the not-moveable struts that is a part of the structure of the dome. Second of all, we have the moveable structure of the window. A big problem for the window is the water infiltration. On Figure 28 you can see our solution for this problem.

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Figure 27: Fully drawn structure of the V4 geodesic dome

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For the structure of the windows we will use rectangular struts, because it is easier to find a provider who can develop rectangular struts in this form in comparison with circular struts. We will ensure a good resistance against water infiltration, by using 2 water infiltration strips.

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Figure 28: Section B-B

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Figure 29 shows you the section A-A of our window. The strut will act like a hinge for the window structure. Another strut with a radius of 17 cm will be placed over the strut of the dome. This will ensure that the window structure will be able to rotate. On this side of the window, it isn't necessary to cut the fabric. Thus, we also won’t have problems with the water infiltration on this side of the window structure.

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Figure 29: Section B-B

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7.6 Components

7.6.1 Electrical components

7.6.1.1 Schematics

Our system is a really simpe and user friendly solution. We have a DHT22 temperature and humidity sensor. This sensor send the temperature and humidity values to the Arduino in every few seconds. The Arduino compares the incoming values with the previously setted values. If the measured temperature or humidity value is higher than the values which were given by us in the program code, the Arduino gives an order to the servo motor to turn 180 degrees which means it opens the window. If the window is already opened and one of the measured values is lower than the previously setted values, the Arduino gives an order to the servo to turn back 180 degrees which means it closes the window.

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Table 14: Electrical components
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Component Quantity (pcs) U (V) I (mA) P (W) Price (€)
Arduino Nano 1 7-12 600 3 10.36
Fitec FS5106B Servo motor 1 4.8-6 980 (4.8 V) 4.9 11
DHT11 Temperature and humidity sensor 1 5 2.5 0.0125 5.5
5 V 2 A Power supply adapter 8.5
Push button 1 0.2
Breadboard 2 we would like to borrow one or two pieces
Jump cables 1 we would like to borrow a lot of pieces
Resistors 1 0.6
Capacitors 1 0.6
Total price 36.79 €
Maximum Power 7.988 W

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7.6.1.2 Some details

Servo motor Dimension Stall torque
Fitec FS5106B Servo motor 40.8 x 20.1 x 38 mm 5 kgxcm (4.8 V)
Temperature sensor Operating temperature range Temperature accuracy Humidity accuracy
DHT11 0 °C - 50 °C ±2 °C ±5 %RH

7.6.1.3 Some features and local providers

7.6.2 Materials for structure scale model

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Table 15: Calculation total length beams
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Pieces Quantity (pcs) Length strut (mm) Quantity Dome (pcs) Total length (m) Length strut Scale model (mm) Half Sphere (m)
1 6 860.8 30 25.8 253.2 7.6
2 6 1064.0 68 74.5 312.9 21.3
3 6 1015.1 30 30.5 298.5 9.0
4 6 1001.4 58 60.1 294.4 17.1
5 3 1003.4 30 30.1 295.3 8.9
6 3 1104.0 28 33.1 325.0 9.1
TOTAL 30 6050 244 254.1 1779.4 72.9

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Table 16: Materials for structure scale model
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Material Use description Quantity Unit Unit price (€) Total price (€) Link provider
Pvc tubes VD16 - 3 meter per piece Beams of the structure 28 m 0.69 19.32 Leroy Merlin
Isolamento plástico anti-humidade To cover dome 8 m2 0 0 provided by Abel
10 Parafusos CABEÇA SEXTAVADA 6×20 Bolds for the nodes. In total we need 91 nodes for a V4 dome 10 (10 per unit) pcs 2.19 21.9 Leroy Merlin
PVCWill be used for making the window structure/m2 0 0 Provided by Abel
UHU AllplastTo glue the window structure/pcs 0 0 Provided by Abel
TOTAL 48.82

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list-of-materials-for-the-structure.pdf

7.7 Functionalities

7.7.1 Door mechanism

We have designed two kind of mechanism for the door. Therefore, we must analyse each one and also evaluate them, their advantages and disadvantages. Below you can see and read about them.

Door mechanism 1 As we can see in the Figure 1, the door is rectangular. This can ease comprehension and, also for us, it’s easier to design and to simulate. However, for the real and scale model, the door will be hexagonal. We would install the servomotor in the red point. After, this would turn around 180º and so we would obtain the maximum degrees to open the door. Below, you can read the advantages and disadvantages that it offers us.

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Figure 30: Door mechanism

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Advantages:

  • It can be applied on scale model.
  • It doesn't require many pieces.
  • Cheap.
  • The pieces are standardized.
  • Easy to assembly and disassembly and also it doesn't requires too much time.
  • Simple mechanism.
  • It doesn't require too much maintenance.
  • If the pieces break, they can be supplied.
  • It's easy to animate and simulate, we can get a lot of parameters which can be useful in the future.

Disadvantages:

  • It can’t be applied directly on real model. The real pieces have too much weight and servomotor couldn't bear it.
  • Our door is hexagonal so we should add more sticks to fix it with hinges and also new nodes. This would trigger increasing prices.

7.7.2 Window mechanism

First of all, one of the main objectives was find and implement a solution for the automatic operation of the window. To do it we had to think about a mechanism as easy as possible because we had to accomplish other objectives as well.

As it said, this easy solution was designed to open and close automatically the window. To make this were installed a sensor and a servo-motor. The first one obtains temperature values and, in function of Arduino code, the second one opens or closes the window.

About mechanism, there are two pieces which are directly connected with the window and the servomotor. In its turn there are two pieces that are used as a hinge and are connected directly between the window and the skeleton. Also fixing servo-motor was used an aluminium piece which was holed, making easier its connection with one of nodes.

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Figure 31: Some views of the hinge

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Once were known dimensions each piece and also distances between each one, we were able to model the mechanism and also its assemblage. As you can see below, the mechanism is not really completed, as there are not hinges and screws, but results are not going to change too much.

Also to make sure that our mechanism is right, we made some tests where was checked the torque of our servo-motor. To make these tests we used the software Siemens NX 10. This software allows us to model all these pieces, also it allows simulating and, especially, we can know many useful values, as torque or weight of our mechanism. The next picture shows you the maximum torque suffered by servo-motor, which its torque, as we could read in its datasheet, is 0,294 Nm. As we can see, suffered torque (0,215 Nm) is less than torque; therefore our servo will be able to turn up and down the window properly.

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Figure 32: Maximum torque suffered

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7.8 Easy Assemblage

One main goal of this project is to make the assemblage as easy as possible. This can be executed by choosing a node that can be easily assembled and use as less different pieces as possible. Additionally, every person should be able to make the structure.

For this reason, a clear manual is made in order to help the client during the assemblage, where every step that has to be done is described elaborately. Each different strut is identified with a specific color. Consequently, every strut has a specific color code which is applied on the strut itself. About 10% of males of the total population in the world are color blind or have some form of color blindness. In order to involve these people, color symbols are applied on the strut. This should make a person who has color blindness be able to assemble this dome. The symbols of the color codes are the symbols of the ColorADD project. This is a project to help color blind persons in their daily live. The project has already been presented in different nations.

In table 12 You can find the color and the responding color symbol for each strut of the dome.

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Table 17: Color codes of the struts
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Strut nr Color Color Code
1Blue
2Yellow
3Red
4White
5Black
6Green

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7.9 Packaging

One of the other aspects in the project is putting all of the pieces together and getting them to the customer. To do so, package for the final product needs to be designed. Package have several objectives, like obvious physical protection but also information transmission or marketing. As the product is dedicated to every person, the design needs to be appealing.

To do so, we designed a box made from cardboard in which all of the parts are also sorted in cardboard boxes each. Cardboard was chosen as it is one of the most sustainable materials which can be used in packaging, because of how easy it is to recycle it.

Every box with particular part of the dome has different dimension, it is illustrated in the Table 18.

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Table 18: Boxes with parts of the dome
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Name of the part Height [m] Width [m] Length [m]
Fabric 0.4 1 1
Electrical Components 0.20.20.5
Bolts 0.10.11
Struts (1)0.17250.2450.862
Struts (2) 0.3105 0.245 1.002
Struts (3) 0.17250.2451.005
Struts (4) 0.1725 0.2451.016
Struts (5) 0.3450.2451.065
Struts (6)0.1380.2451.106

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A sample box of the struts is presented below in Figure 33.

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Figure 33: Package for the struts

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Main package for all of the parts has dimension: 2,1m x 1,11m x 0,25m and it is presented in Figure 34.

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Figure 34: Package of the product

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7.10 Prototype

After the electrical components were received and the materials were bought, we could start making the prototype. The first step for completing the prototype was to make the structure of the dome. Then the fabric was applied on the dome. Afterwards the door and the window were separately made and implemented into the prototype.

7.10.1 Structure of the prototype

7.10.1.1 Preparation of the struts

For the structure of the dome, we used 28 plastic tubes with a diameter of 16 millimeters and with a length of 3 meters. The tubes that we used are normally used as electrical conduit. Each plastic tube was cut into 9 smaller pieces. These pieces will be used as struts for the prototype. For this dome, 6 different pieces are used. Extra length is taken into account for each strut to ensure that there is some extra plastic available for making the nodes on both sides. After the tubes were cut, the last 4 centimeters were smashed of both sides of every tube in order to properly make the connection. After this step, the holes were made into the tubes. Before this is done, an angle must be made on each side of the strut. Depending on which type of piece, we need a different angle. In general, the angle of every piece is between 7,27° and 9,35°. Since this is a very small difference, we can presume that for our prototype every strut can have the same angle. A simple ruler is used to indicate the position where the holes should be drilled. This should be done with a very good precision. This structure is subjected to the effect of propagation of uncertainty. This means that if you have every piece has a small deviation, it will result in a bigger deviation for the whole structure. Thus, the holes must be drilled very precise in order to avoid a big deviation.

7.10.1.2 Assembling the prototype

After the struts are drilled, we can start assembling the dome. The first step of the assemblage is to make the base of the dome. For the nodes of the base, M6 bolts with a length of 20 millimeters are used. For the other nodes M5 bolts with a length of 30 millimeters are used. For the base of the dome it was possible to use smaller bolts, because there were only 4 struts that need to be connected on each node. The other nodes connect 5 or 6 struts with each other, which makes it difficult to assemble the node with bolts with a length of 20 millimeters. After the base is completed, the dome is assembled node by node. It is very important to do periodical checkups while constructing the system, because if one strut is wrong the construction will be wrongly assembled. It will take a lot of time to reassemble the dome.

Figure 35 shows you the structure of the dome after the assemblage is finished.

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Figure 35: Structure of the prototype

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7.10.2 Making the cover

The fabric that is used for making the cover is originally fabric that is used from a greenhouse. This fabric is transparent and has a sufficient thickness to make it strong enough to use it for the cover of our dome. Due to the spherical structure, the fabric can’t be made in one piece. Therefore, the fabric must be divided into smaller pieces. With this dome, the fabric is cut so that every face of the original icosahedron has one continuous piece of fabric. Afterwards the different pieces of fabric are connected to each other by using industrial transparent plastic.

Figure 36 shows you the prototype after it was covered with fabric.

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Figure 36: Structure covered with fabric

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7.10.3 Window

The structure of the window itself is made from rigid polyvinyl chloride with a thickness of 3 millimeters. The plastic was cut first with the right dimensions of the window. Afterwards, the inner surface is cut out with a cutter knife. On the bottom of the window there is some extra plastic that isn’t cut out. This has been done so that there is enough space to make the connection with the servo motor so that the window can be operated. Figure 37 shows the structure of the window. Each side has a width of 2,5 centimeter.

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Figure 37: Window structure

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The fabric is placed over the window. Then a cut is made on two sides of the window so the window will be able to move vertically. Extra fabric is also provided in order to insure the resistance against water infiltration.

7.10.4 Door

The material that is used for the door is the fabric. This fabric will roll up resulting in an opening of the window. Two rigid PVC strips with a width of 1 centimeter were cut. These strips are placed in the middle and in the bottom of the fabric and will provide strength to the window. The strips are glued together with glue. A thread is placed vertically and in the middle of the window and is connected with a motor.

7.11 Tests and Results

In order to evaluate our system, there are different tests that need to be carried out. The tests that were executed are essential to confirm that the scale prototype is functional. If the scale prototype passes the tests that were executed, it will be very likely that the full scale model will also be functional and will have the properties that we promised to our clients. Most of the tests can be executed in an easy way.

In general, we can distinguish three different types of tests: tests for the electrical components, Tests concerning the structure and the tests concerning the functioning of the automatic window and door. The tests concerning the electrical components are executed in order to check if every single component is working and if each component is compatible to work in the system. Every electrical component has a specific function. If one component isn’t working properly, the system will possibly not work. Thereby it is essential to test the electrical components. Also the functioning of the total electrical system is checked. The structural tests are executed to examine the strength and the durability of the scale model. All of the struts should be connected properly. There shouldn’t be any deformations that could lead to instability of the structure. These tests can be executed visible. For this test, a load of … is applied on a node of the dome. While the load applied, a visible checkup is done for each node and strut. Another matter that we need to test is the resistance of the fabric for water infiltration. The window and the door should be tested if they function properly. The door and the window should open easily and should be durable enough to keep on working after a large amount of openings and closes. In order to test this, we can simply open and close the window and door for a large amount of times and see if the system still operates on the same way as before. On table {{ref>tests} you can find all the tests that we executed and the description if we passed the test or not.

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Table 19: Executed tests and their results
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Function Test Failed/passed
Arduino Uno properly functioning Passed
Servo Motor Properly functioning Passed
DHT 11 temperature and humidity sensor Properly functioning Passed
5V Power supply adapter properly functioningPassed
Push button properly functioning Passed
Breadboard properly functioning Passed
Complete electrical system components compatible / properly functioning Passed
Structure load test, visible inspection Passed
Fabric Water infiltration test Not yet executed
Struts/nodes No deformation, all properly connected Passed
Window System working Passed
Door System working Passed

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7.12 Conclusion

The system is developed to be assembled as easy as possible. The node that was chosen is very easy to assemble. The use of color codes is also a good way to simplify the assemblage process and to include people who suffer from color blindness.

Concerning the structure of the dome, A V4 geodesic dome is chosen because of the advantages regarding the smaller lengths and diameter of the struts. Nevertheless, a V3 dome has better properties concerning the easiness to assemble.

The use of aluminium as material for the struts is a sustainable decision. Due to the low density of aluminium, the dome will be easy to move. In total, the dome will have a weight of more or less 150 kilograms. This makes it able to move the dome with only a few people.

The solution of the door and window is functioning. although, the durability in time has not been proven yet. The tests that were executed on the scale prototype of the dome have all been passed. The sensors are responding to changes in temperature and humidity. This gives more certainty that the full scale model of this product will also be able function properly.

8. Conclusions

8.1 Discussion

The outcome of this project is a product that can be assembled easily. It is designed in a way that the client will have a lot of benefits for a reasonable price. Nonetheless, there are some aspects of this design that need to be discussed.

First of all, a main goal for this project was to find an easy and innovative system to connect the struts. The node that is chosen is not innovative, but it is the easiest and most common node that is used nowadays. You can say that there is no need for an innovative system if the properties of the nodes aren’t good enough. An intentional choice for constructing a V4 dome has been made, which leads to less advantages regarding assembling the dome. If the necessity is that big to have a dome where the assembling time is optimized as best as possible, a V3 would be better. Since the assemblage isn’t the only factor that needs to be taken into account while designing a dome, it is better to have V4 structure. The designs of the window and the door are easy systems. Yet, the easiness of the design shouldn’t evolve into an unsustainable system after perennial usage. Tests are executed on a scale model. A real scale model should be built in order to certain that this system is working.

8.2 Future Development

This report contains the design of a product that can be build. The next step after this research can be to build a real scale prototype. This prototype can be tested elaborately. After these tests, some changes can be executed into the design if it is necessary. If it is possible, the diameter of the struts can be decreased. The struts should still have plenty of safety so that it would be able to withstand all the different loads that are applied on the structure. Then afterwards, the benefits of this product can possibly be expanded even more. By implementing extra sensors, we would be able to make the dome even more pleasant for the clients. Tests can also be executed in order to decide whether a heating system is necessary or not.

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